Sai Seal manufactures the most reliable Form-Fill-Seal (FFS) systems in Pune. Designed specifically for the dairy industry, our machines provide 100% leak-proof sealing, hygienic SS 304 construction, and PLC-controlled accuracy for milk, buttermilk, and curd.
Select a model to view full technical specifications, features, and target applications.
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Precision-engineered parts that ensure Sai Seal machines run 24/7 without failure.
Every machine is equipped with a high-speed PLC and a 7-inch color touchscreen HMI. This allows operators to:
We use full SS 304 food-grade stainless steel for the entire frame and all product contact parts. This ensures:
From entry-level 1,200 PPH to industrial-grade 8,000 PPH double-head systems.
| Model | Output | Heads | Power | Best For (L/Day) | Weight |
|---|---|---|---|---|---|
| SS HMI 1200 | ~1,200 pph | Single | 1Ø 230V, 3 kW | Up to 1,000 L | ~500 kg |
| SS HMI 1.5K | 1,500 pph | Single | 1Ø 230V, 3 kW | 1,000–1,500 L | ~500 kg |
| SS HMI 2500 | 2,500 pph | Single | 1Ø 230V, 3 kW | 1,500–2,500 L | 500–600 kg |
| SS HMI 4K MOST POPULAR | 4,000 pph | Single | 1Ø 230V, 3 kW | 3,000–4,000 L | ~500 kg |
| SS HMI 5K | 5,000 pph | Single | 1Ø 230V, 3 kW | 4,000–5,000 L | ~500 kg |
| SS HMI 8K | 8,000 pph | Double | 3Ø 440V, 6 kW | 6,000–10,000 L | ~1,100 kg |
The right machine is decided by three numbers: your daily milk volume, pouch size, and shift hours.
Machine selection should be based on the required pouch output and production requirements.
Standard machine capacities:
Machines up to 5K are single-head machines.
SS HMI 8K and higher models are double-head machines and therefore provide increased output through dual filling heads.
Sai Seal machines are available for a wide range of pouch sizes and production capacities.
The ideal machine depends on the product, pouch size, and required output. Our team can help you select the most suitable model based on your production requirements.
Required machine capacity depends on the total production requirement and available operating hours.
Cleaning schedules, maintenance requirements, and production planning may vary from plant to plant.
For accurate machine selection, please contact our team with your production requirements.
For assistance in selecting the correct machine capacity, contact Sai Seal.
Double Head Machine Note
Machines up to 5K are single-head machines.
SS HMI 8K and higher models are double-head machines and therefore provide increased output through dual filling heads.
Every Sai Seal milk pouch packing machine includes these features as standard.
Continuous heat sealing with PID auto-tuning. No chiller, no cooling water, no compressor needed.
Full stainless steel 304 frame and all product contact parts. Food-grade, rust-proof, built to last.
Touchscreen HMI with PLC backend. Save settings per product — full cream, toned, buttermilk.
Automatically stops when film ends. Prevents wastage and operator scrambling during runs.
Volumetric piston or gravity-flow filling system delivers precise measurement every cycle.
Easy-open design for cleaning and maintenance. FSSAI hygiene audit-friendly construction.
| Factor | Sai Seal | Imported | Pneumatic |
|---|---|---|---|
| Chiller | Not needed | Often yes | Often yes |
| Compressor | Not needed | Often yes | Yes |
| Spares | Ex-stock Pune | 4–8 weeks | Mixed |
| Service (MH) | Same/next day | 2–3 weeks | Varies |
| Frame | Full SS 304 | Mixed | SS 202/MS |
| 5-yr Cost | Low | High | High |
Price depends on output speed and configuration. Entry-level 1,200 pph machines are the most accessible; double-head 8,000 pph machines are at the upper end. We quote machine + installation + spares as a single transparent line item — call +91-9890930394 for your specification.
The CMD 1200 or SS HMI 1.5K is the right fit. Both run on single-phase 230V power, finish 1,000L of packing in well under one shift, and leave headroom for growth to 1,500L/day.
Yes — with the right filling system. Standard volumetric piston systems handle milk and buttermilk easily. Thick curd may need a positive-displacement pump configuration.
Standard: 100ml, 200ml, 250ml, 500ml, 1L. Custom sizes possible with film roll change and forming tube adjustment. We ship with your chosen size and one spare collar.
Typical installation is 1–2 days: foundation check, electrical connection, film loading, water trial, milk trial, operator training. Our engineer stays until you've packed at least one full batch successfully.
12 months on electrical and mechanical components from invoice date. Excludes consumables (heater bands, seal pads, cutters, gaskets). Spare parts available ex-stock from Pune throughout machine life.
Tell us your daily milk volume on WhatsApp and we'll match you to the right model. Factory visits welcome — Lohegaon, Pune.